Advantages of plastic medical devices

Advantages of plastic medical devices

Use plastic equipment called a major initiative of the medical profession. From drug and pharmaceutical packaging products, to syringes, tubes, surgical instruments and other disposable medical equipment can be seen in the presence of plastic instruments.
Disposable medical device market demand potential is so great why, largely because of its advantage following aspects:
1, light weight, and effort, help reduce fatigue caused by surgery doctor for a long time. More suitable for human blood and muscle tissue, so the more effective.
2, tough is good, anti-permeable, durable, plastic parts can also be used normally at high temperatures.
3, transparent, medical procedures can be better observed, especially during surgery.
4, easy to shape, suitable for the production of a variety of shapes, complex medical equipment and supplies, and simply use the low-cost production process. Use disinfectant or sterilizing temperature corrosion does not occur, or color change phenomenon.
5, compared to metals and other raw materials, low cost, suitable for the production of disposable consumables, and after sterilization of packaging materials used to help reduce the risk of infection.
6, as compared with ceramic or the like brittle glass material, a more secure, especially as packaging material.
With the increase of the proportion of population growth and an aging population, the demand for plastic medical equipment continued to expand, particularly into the body of the equipment. The use of medical equipment to diversify from a single, volume size is shrinking, now one can replace equipment more than the previous equipment. Because many outstanding advantages of plastic medical equipment, pharmaceutical industry in the future course of development, its market share and influence will grow.

Precision Injection Mold Manufacturer Industry Development In China

In China,Precision injection mold industry development is getting better and better

injection mold manufacturer in china

injection mold manufacturer in china


Many industry rising to the requirement of the mould, so precision injection mold manufacturer industry development gradually hot up, with the vigorous development of the electronic information industry and traditional industry informatization modification, plastic mold market prospect of a vast, global high-grade, china precision plastic injection mold manufacturer market is in short supply situation.

In recent years, China plastic injection mold manufacturing level has been improved greatly, the production of large single set weight of the plastic mould has reached more than 50 t, the accuracy of precision plastic injection mold making has reached to 3 cm, already can produce a multi-cavity mold, plastic mold cavity encapsulation molds, 7800 high-speed molding aspect has been able to produce extrusion speed of more than 4 m/min high-speed plastic different profile extrusion mold and the main profile double co-extrusion mold cavity.

Affected by the variety of national policy and the continuous expansion of market space, car industry, IT industry, packaging industry momentum very rapidly in recent years, not only has made great development in terms of capacity, but also in the aspect of the industry’s high-end has a great progress, therefore, in the industry including the three aspects has a strong injection mold manufacturing needs. Part of automobiles, IT products of plastic parts need to be all through the molding, eventually to become a finished product for sale.

With the rapid development of plastic industry and general engineering plastics in such aspects as strength unceasing enhancement, the application range of the plastic products are also constantly expanding, the amount of plastic products is also rising.

Automotive industry drive china injection mold manufacturing

injection mold manufacturer

injection mold manufacturer

Automotive industry drive china injection mold manufacturing

Auto injection mold is still the most widely manufacturing in china, the field of industry development is rapid, every new car invest need thousands of pair of injection molds, auto makers has formed with the closely matching mould enterprise development, research and debugging technology, production of strategic alliance. Cars are increasingly high strength plate in order to reduce weight, also for some ultra high strength plate hot forming and the corresponding hot forming mould has naturally become the development trend.

Automotive Injection Molds to use plastic lighter will increase and the development of new materials, including all kinds of new plastic, modified plastic, metal, plastic, magnesium alloy, composite material, and so on, this requires a new forming technology, which also requires that have adapted to the new mold. According to network mold, China injection molds in the future in the market, the proportion of total plastic mold in the china will gradually increase, its development speed will be higher than other mold manufacturer.

“Injection mold to elegant, requires good appearance generous, internal defects, this would require careful, precision injection mold with high quality. At present, the refinement has a big gap, refinement is often ignored by some companies, the results fell short.” Company, I think that the injection mold fast and efficient production, the injection molding enterprises try to shorten the mold production cycle time, to plastic molding the user mould as soon as possible, on the other hand is more important, the user can you provide a injection mold to production products more quickly and efficiently. Such as more than a multi-cavity mould production, laminated mold, forming time and make good use of hot runner technology to shorten the use of multilayer composite technology, mould decoration technology, highlights non-mark injection molding technology, testing technology and process of composite technology and transfer technology and so on, at the same time stamping forming process intelligent also requires intelligent mold to adapt.

Precision injection molding in China

Precision injection molding and the common plastic molding difference

The characteristics of precision injection molding is: the size of the injection molded parts with high precision, small tolerance.

precision injection molding

precision injection molding

To achieve the requirements of precision injection conditions must be met:

(1) the mold material is better, rigid, cavity dimension precision and template between positioning accuracy is higher, lower surface roughness.

(2) to adopt precision plastic molding machine.

(3) to adopt precision molding process.

4) to choose suitable for precision injection molding process of the material. Commonly used precision molding materials have several: POM, POM = CF (carbon fiber), PNM = GF (glass fiber), PA \ FRPA66 (enhanced PA), PC, etc.

Precision injection process can ensure the size precision injection molding is the important way to control the shrinkage of injection molded parts, including: thermal contraction, disguised contraction of molded parts, orientation and compressed contraction and elastic recovery.

Common injection molding features are: precision is not high, the size of injection molded parts are typically can be assembled into standard, requirements for the appearance of the injection molded parts is relatively high, if necessary, may use the second processing (oil, for example) to improve the appearance of defects. Ordinary injection molding don’t need to use special precision injection molding machine, also do not need to specially designated materials, general common thermoplastics can be used to production. So ordinary injection molding technology is widely used in modern plastic industry.

Introduction to 3D printing technology

3D printing, i.e. a rapid prototyping technique, which is a digital document based on the model, the use of powdered metal or plastic materials may be bonded by way of the printed layer by layer technology to construct the object.
3D printing materials are usually printers using digital technology to achieve. Often in the mold manufacturing, industrial design and other fields are used to make the model, and then gradually for direct manufacturing of some products, there have been made using this technique to print parts. The technology in the jewelry, footwear, industrial design, architecture, engineering and construction (AEC), automotive, aerospace, dental and medical industries, education, GIS, civil engineering, guns, and other fields have applied.

Everyday life of ordinary printer can print flat items used computer design, and the so-called ordinary printers and 3D printer works basically the same, but somewhat different printing materials, printing materials are ordinary printer ink and paper, while the 3D printer built with metal , ceramic, plastic, sand and other different “printed materials”, are real materials, the printer connected to the computer through computer control can be “printed material” layer laminated together, eventually became the blueprint on your computer kind. In layman’s terms, 3D printer can “print” of a 3D object in real devices, such as printing a robot toy car printing, printing of various models, and even food, etc.. The reason colloquially called “printer” is a reference to the technical principles of ordinary printer, because the process of layering and ink-jet printing process is very similar. The three-dimensional printing technology called 3D printing technology. [2]
There are many different 3D printing techniques. They differ in the way that the material is available, and to create build parts with different layers. [6] 3D printing materials are commonly used in fiberglass nylon, durable nylon material, gypsum materials, aluminum, titanium, stainless steel, silver, gold, rubber-like material.

type Technologic Raw material
press 熔融沉积式 (FDM) Plastics molding
string 电子束自由成形制造(EBF) Any alloy
coins 直接金属激光烧结(DMLS) Any alloy
电子束熔化成型(EBM) Titanium alloy
选择性激光熔化成型(SLM) Titanium alloy,Cobalt chromium alloy, stainless steel, aluminum
选择性热烧结(SHS) Plastics molding
选择性激光烧结(SLS Plastics molding
powder spray 3D printing 石膏3D打印 (PP) Gypsum
Layer press 分层实体制造(LOM) Paper, plastic film, metal film
Photopolymerization 立体平板印刷(SLA Photocurable resin
数字光处理 (DLP) Photocurable resin

3D printing technology is not used in mass production, so some experts advocate 3D printing is the third industrial revolution, this argument is just agimmick.Foxconn OEM for Apple iPhonehas been for many years.Gou made​​ with 3D printing phones to illustrate 3D printing products can not only see, because we can not add electronic components, electronic productscan not be produced as the amount of these products.3D printing even without the production of electronic products,but by material constraints,other products can be produced very little, “even if the products produced, can not mass production, but also on the brokenYishuai.
“3D printingis indeed more suitable for some small-scale manufacturing,especially high-end customized products, such asauto parts manufacturing, although the main material is plastic, but the future of metallic materia ls will certainly be applied to 3D printing in the past,” said Crump, 3D printing technology has entered thedental, jewelry, medical industry,the scope of future applications will be more widely available.

3d printing gun
3d printing + injection molding in china

China quality molds and products supplier selection

Aston Martin complain china plastic injection molding company

Aston Martin complain china plastic injection molding company

 Luxury sports car maker Aston Martin has announced a global recall

Aston Martin ignore its internal processes for a range of procurement, vendor and product monitoring problems,since November 2007 produced a total of 17,590 sports car, called the discovery of parts of China for the production of sub-suppliers in Shenzhen KEXIANG mold companies(Shenzhen KeXiang Mould Tool Co Limited) use fake plastic material. In this regard, caught in storm in Shenzhen KEXIANG mold company responsible Ang Zhang announced that denies its production Aston Martin • Over parts. China has a lot of plastic injection molds and products manufacturer, they serve different target customers, some companies large scale, but the basic outsourcing, in fact, customers need to find is a real experience, and provide long-term senior custom mold for overseas customers and plastic products suppliers, CN-MOULDING no doubt that customers really need to find manufacturers.Since its establishment in 1997, the years from different companies for their commitment to providing quality automotive parts, medical equipment, industrial supplies, electronic components, small appliances mold design and manufacture of lastic products processing factories. The company currently employs 80 people,The significance of the quality of the enterprise:

Quality control for plastic injection molding in china

Parts made in a plastic injection molding process can have their own unique set of possible defects. That is why all of our employees are trained to spot these problems. The following is a listing of the most common defects associated with the plastic injection molding and transfer/compression molding processes:

Sink Marks: Sinking is caused by the outer skin of plastic solidifying while the material inside is still molten and viscous. As it cools and solidifies, the material compacts . The best way to avoid these dimples is to design the part with a consistent wall thickness. However, many times the effect of the sink mark can be minimized by adjusting molding parameters such as injection pressure and time.

Gas marks (burning): When molten plastic is injected into a mold cavity, the air that is in that cavity needs a place to escape. If the hot compressed air cannot escape, it may leave burn mark on the part. The best way to avoid gas marks is to strategically locate air vents of the proper depth within the mold. Adjustments to process parameters such as injection speed and screw speed can be altered to reduce or eliminate burning.

Custom plastic injection molding in china—-RIM technology

Custom plastic injection molding in china

Custom plastic injection molding in china

Custom Plastic Injection Molding in china for RIM

RIM (reaction injection molding), Chinese commonly known as reaction injection molding , is the late 1970s, first developed in Europe and America . Is different from the traditional injection molding and other molding process is a special process .
The principle is:
The two reaction materials ( polyurethane component and resin mixture ) with a stirrer were placed in a temperature-controlled feed tank , through accurate measurement , at high pressure into the mixing head at the start of injection , the mixing head of the valve to open , the reactants into the mixing chamber under pressure , speed fierce collision , near the atmospheric pressure and then flows into the mold , the exothermic chemical reaction in the mold to form a polyurethane polymer . This process can be simplified to : Store → Measurement → mixing → ​​filling → ​​curing → top out → post-processing.
RIM molding process is particularly suitable for large-scale ( large ) housing member .

PU resin first by Bayer (Bayer) (PU industry founder ) , Professor invented in 1937 , has been 70 years old .
Polyurethane with high strength, abrasion resistance , tear resistance, flex resistance, low temperature resistance and oil resistance, excellent chemical resistance and good blood compatibility , etc. , etc. . Polyurethane foam products made ​​of resin , elastomers, coatings, adhesives , fibers, synthetic leather and other varieties of auxiliary surface material , which is widely used in transportation, electronics, shipbuilding , civil engineering , light industry and textile and other sectors , products and varieties yearly basis, in the material industry occupies important proportion of the current usage of the PU after PP, ABS, PVC. since the late 1930s since the advent of its applications continue to expand , production increased year by year , is developing very rapidly .
RIM process has the advantage ( own summary , we hope to supplement ) :
1 , shorten product development cycles , reduce product development costs
RIM technology to make product design becomes more free, more casual , and its expression on the product to better reflect the designer’s whim , and because of the low viscosity of the reaction material , good fluidity , can be very small in the case of pressure under molding complex parts ; due process of low pressure injection of RIM , low requirements of the mold , the mold is usually done using epoxy or aluminum material , so the cost is only a fraction of the equivalent injection mold , the processing cycle more is the injection mold can not match, the process is particularly suitable for short production and prototype production, can greatly shorten the product development cycle and saving development costs and speed to market share opportunities ;
2, can be molded article of a large area of good quality and the appearance and structure of the

Custom plastic injection molding in cina process of RIM

RIM molding process of product size and stability , aesthetically pleasing ( up to Class A surfaces ) , impact resistance and good corrosion resistance ( up to PC / ABS performance ) , for forming a larger area of ​​housing has unparalleled advantages, RIM product thickness range is very large, the same cross-section of molded parts can vary between from 6mm to 28mm , which is the other process can not be compared , it can be integrally molded article thickness variations in order to improve the quality of products reliability , good performance surface coating , which can meet different process requirements , formulated by adjusting the ratio of raw materials can be made into a hard surface such as density polyurethane foam structures of different products to meet the diverse needs of customers ;
3 , the product package inserts simple process
A variety of inserts can be placed in the injection mold before the RIM material , so that the RIM material in the molding process to complete the package insert , steel or aluminum structural frame , electronic sensors , circuit boards, batteries, antennas, magnets, glass, metal parts so you can use RIM technology package, thereby reducing or even eliminating secondary processing sectors , so you can : Protect your important and sensitive components from dust, oil , corrosive chemicals pollution ; make your product You can work in wet or even water ; increased intensity of your product and protect critical components from impact damage from impact or slow ; way so your products can be in more extreme environments.
4 , easy to mold paint spraying
In the RIM process, prior to injection can be coated with polyurethane paint and gelcoat in the mold . Gelcoat or polyurethane paint in the molding process and polyurethane materials combined into one, resulting in mold decoration finished parts , greatly reducing the cost and increasing the secondary painting after processing efficiency.
RIM technology because of its superior product performance are widely used in automotive parts and modification parts, engineering machinery covering parts , medical equipment , instrumentation , electronics, machinery and equipment covering parts , industrial parts , chemical components , sports and other fields, as alternative materials such as metal , has incomparable advantages and prospects .

want to know more for custom injection molding in china or custom plastic injection molding in china, visit our website or http://www.youtube.com/watch?v=XkftBb5lYgc

with video

Reference page at : http://www.plastic-injectionmoulding.com/tag/china%20custom%20injection%20mold.html

China injection molding and plastic mold making industry hard

injection molding

Injection Molding in China

From China’s income situation difficult to see Chinese private enterprises, including ours plastic injection molding industry,The U.S. has 70% of the injection molding industry to move back, and if China plastic mold injection molding industry to continue to survive, to break the monopoly of state-owned enterprises is inevitable.

Chinese household financial investigation and Research Center data show that “the financial industry, utilities, real estate is the highest level of annual wage income of three industries, other industries typically 1.9 to 2.6 times.” Investigation of the center come from different ownership enterprises wages of view, state-owned enterprises, the average wage level of 54,000, only 29,000 private enterprises, state-owned enterprises is the private sector average wage level is about 1.9 times. The average wage income of foreign companies is as high as 86,000.

“State-owned monopoly industries due to hold the telecommunications, electricity, energy, high-value resources, it was easier profitable addition to pay state taxes, as well as considerable profit retention by allowing for the issuance of employee benefits or develop shopping malls, resorts, hotels and other sideline; The relative crowding together in the competitive private manufacturing, consumer goods, foreign trade and other fields. junior staff the income gap between the two conservative estimate of about 2 times. “Zou Wenjiang said.

Analysis of state-owned enterprises pay system is not difficult to find, in addition to employees of state enterprises fundamental wage income, but also includes wages of hidden income, such as a variety of bonuses, subsidies, insurance, prepaid cards, in-kind and other benefits. Industry insiders estimate that this part of the income of employees of state enterprises accounts for about half of total revenue.

Chinese household financial investigation and research center director, dean of Southwest University of Finance and Economics plow willing to accept new financial reporter in an interview that, according to various sources of income contribution to income inequality perspective, wage income gap is caused by China’s current income uneven distribution of one of the main income gap on the overall contribution rate of 40 percent. Followed by the industrial and commercial income disparities, income up 20% of households with an average income of 22,000 yuan business, the average household income of the lowest 20% Business operating income of only 200 yuan. Typically, the main source of income of low-income households or agricultural production, 20% of the lowest-income households, accounting for nearly 50% of agricultural income, wage income and business income accounted for only 13% and 5%. This reflects the current low rate of return of agricultural production reality.

Our website, you will see what is the real Chinese competitors, the responsible plastic injection molding maker  -Fair competition in a non-potent weed

china injection molding and mold making industry with the recession

china injection mold

china injection molding

As has been the China Europe customer service injection molding and mold manufacturing plant, we feel the order is very intuitive and sensitive, China’s official manufacturing data released in July rose slightly, with the outside world last month, the Chinese economy had negative growth not as expected.

But by the HSBC (HSBC) at the same time released independent survey said that “Chinese manufacturers face significant deterioration in the business environment.” For this argument, China injection molding and mold makers are very much support, both from China Order injection mold or injection products, this year’s decline in new orders in large quantity, we are still doing the old customer’s order last year, but next year how kind of hard to say.
China officially released on Thursday July the government purchasing managers’ index (PMI) increased from 50.1 in June to 50.3, which means that manufacturing conditions improved slightly. However, the release of China HSBC PMI index fell to 48.2 in the previous month, but July’s 47.7 for the 11 months to the lowest level.

For the manufacturing sector, PMI reading above 50 indicates expansion in manufacturing, production is less than 50 indicates contraction. Most analysts had expected in July will be the official index fell below 50, they pointed out that China’s overall economy is continuing to slow. Injection molding industry with respect to China, the Chinese mold making opportunity is good, but now Chinese social values ​​make fewer and fewer good injection mold maker, this is affecting the Chinese mold and injection molding industry.

HSBC and the differences between the official data will be re-triggered a kind of market speculation: Chinese government is trying to show a more optimistic picture of the Chinese economy, to support the people’s confidence in the Chinese economy, despite slowing economic growth.
ANZ Bank (ANZ), chief China economist Liu Ligang (Liu Ligang) said that official data “will not change our overall assessment that Chinese economy continues to deteriorate.”

In recent weeks, Chinese officials seem to have begun to take the initiative to stabilize investor confidence of economists and commentators, so they believe that despite three years of China’s economic growth to slow down gradually, but the Chinese economy in good condition.
Two findings appear gaps, one possible reason is that HSBC survey focused on relatively small-scale private manufacturers, while the official PMI index mainly reflects the large-scale state-owned enterprise situation.
Not only is China the actual molds and injection molding industry slowdown in other sectors is not good, but a lot of excess capacity in the current circumstances it is not necessarily a bad thing, China mold manufacturing and injection molding industry need to rely on technology development, rather than by selling mold like selling iron did survive. Labor advantage is gone, China mold manufacturing and injection molding industry to rely on technology and management to survive.

Plastic Injection Moulding material —-PEI

Plastic Injection Moulding

Characteristics of PEI and in application of plastic products:
PEI: poly-ether imide with excellent mechanical properties, electric insulation properties, high radiation resistant, good resistance to low temperature and wear resistance, which is accessible via microwave.

As PEI both excellent high-temperature mechanical properties and wear resistance, steering valves can be used in the manufacture of water pipe valves and fittings. Due to its high flexibility and strength, heat resistance, is an excellent coating and film-forming material, and they can apply in the electronics industry coatings and thin films.

Main characteristics of continuous operating temperature range (long-term exercise -200–170) glass transition temperatures and thermal denaturation temperature close, up to 330 degrees at low/high temperature melting point has maintained high mechanical strength, high hardness, high outstanding resistance to creep resistance, good toughness of precipitation.

So PEI widely used, mainly used in the electronics industry: Shell connectors, General and micro-relays, circuit boards, coils, soft circuits, secret mirror, high precision optical components, high-temperature insulating Board. Automotive industry: connectors, high power lights and indicator lights, control of vehicle cabin external temperature sensors, control of air and fuel mixture temperature sensor, medical equipment and so on.

This our company’s production of PEI products :

Our company specialized in plastic injection moulding mold design, production and plastic injection molding production.
Materials include not only the commonly used ABS,PP,PC,PA and so on, but also covers special plastics such as PPEK,POM,PPT,PEI and so on.

China Plastic Injection Moulding

If you are looking for a company offering quality and precision manufacturing in the field of plastic injection moulding, Cnmoulding Plastic Mouldings is at your disposal. Being at the forefront of the China market for plastic mouldings, we have developed our experience in the design, creation, innovation, manufacturing and delivery of plastic injection mouldings for a variety of purposes.

Our precision manufactured plastic parts and components are used throughout a host of industry sectors.

Our efforts as a team in the field of initial concept design and in the manufacturing stage are the guarantee of quality injection moulding, and we can offer you quality in the preparation of CAD drawings, research and design, tooling, etc – all your needs for plastic injection moulding. With more than twenty years experience we are able to deal with all volumes, sizes and shapes

panels for cars, mechanical parts, as well as small plastic mouldings such as bottle caps, spools, combs, etc.
In special plastic injection moulding materials if you face any technical problems in product development, please visit www.cnmoulding.com www.injectionmoldchina.com or www.chinamoldmaker.org for solution